Product Description:
The Petri Dish Filling Device is an advanced piece of laboratory equipment designed to streamline and enhance the process of filling petri dishes with culture media. Engineered for precision and efficiency, this Petri Dish Fill Machine offers a reliable solution for laboratories and research facilities requiring consistent and high-quality petri dish preparation. One of the key features of this machine is its use of compressed air with a pressure range of 0.4 to 0.8 Mpa, which ensures smooth and controlled dispensing of the media into the dishes, minimizing waste and maintaining the integrity of the filling process.
The Petri Dish Filling Mechanism is thoughtfully designed to accommodate different petri dish specifications, making it a versatile tool for various laboratory needs. For example, when using 90mm single area dishes, the machine operates with 6 lanes, allowing simultaneous filling of multiple dishes, significantly increasing throughput. In contrast, for 90mm bi-plates, the machine adjusts to 3 lanes, ensuring optimal handling and filling accuracy tailored to each plate type. This adaptability not only improves productivity but also reduces the risk of cross-contamination and spillage.
An innovative aspect of this Petri Dish Fill Machine is its filling method. Specifically for 90mm dishes, the device employs a positioning filling technique that ensures precise media placement within each dish. After filling, a unique step involves adding sheep blood followed by a gentle shaking process. This additional procedure enhances the appearance quality of the filled petri dishes, which is particularly important for applications requiring clear and uniform media surfaces such as microbiological culture and diagnostic testing.
Furthermore, the Petri Dish Filling Device integrates an inkjet printing system that prints inkjet codes on the bottom of each dish. This feature is customizable according to customer requirements, allowing for flexible labeling and traceability. The inclusion of inkjet code printing facilitates batch identification, quality control, and inventory management, making it easier to track and organize petri dishes throughout the laboratory workflow.
To optimize operational efficiency, this Petri Dish Filling Mechanism is designed for seamless integration with automatic packing machines. After the dishes are filled and stacked, they are transported via a conveyor belt to the connection station where they meet the packaging machine. An advanced XYZ robot arm plays a critical role at this stage by automatically pushing groups of 2×5 dishes onto the conveyor belt of the inner bag packaging machine in sequence. This automation reduces manual handling, speeds up the packaging process, and ensures consistent stacking and packing quality.
Overall, the Petri Dish Filling Device stands out as a highly efficient, precise, and automated solution for laboratories requiring mass preparation of petri dishes. Its combination of compressed air technology, adaptable lane configurations, innovative filling methods, customizable inkjet printing, and seamless connectivity with packaging systems delivers a comprehensive approach to petri dish filling. Whether for clinical, research, or industrial microbiology applications, this Petri Dish Fill Machine provides reliable performance, improved appearance quality, and enhanced traceability, making it an indispensable tool in modern laboratory environments.
Features:
- Petri Dish Filler with standard configuration heat preservation for the filling needle
- Labeling machine connected to the packaging machine, allowing labels to be placed on the sides of 2×5 media packages that have been packaged
- Optional print-and-stick thermal transfer printer for enhanced labeling capabilities
- Dish separating mechanism that pushes the dishes at the bottom of each channel of the rack into the work area
- Dish rack monitoring system with 6 lanes, each equipped with a remaining sensor to prompt for the addition of empty dishes
- Different specifications use different numbers of lanes: 90mm single area dish uses 6 lanes; 90mm bi-plates use 3 lanes
- Efficient Petri Dish Filling Mechanism designed for precise and reliable operation
- Advanced Petri Dish Filling Equipment suitable for various laboratory and industrial applications
Technical Parameters:
| Connect with automatic packing machine |
After stacking the dishes, they are transported through the conveyor belt to the connection station with the packaging machine. The XYZ robot arm automatically pushes the 2×5 dishes to the conveyor belt of the inner bag packaging machine in sequence. |
| Power supply |
380V 50Hz |
| Manual light inspection |
After the capped dishes come out of the cooling conveyor belt, they pass through the coding station and enter the lighting inspection station. The conveyor belt can be paused at this station, and the dishes stop on a set of LED light boxes. During the short stay, the operator visually inspects whether the finished dishes are qualified, and unqualified dishes can be detected. |
| Separate and placement of dish cap and dish bottom |
The negative pressure adsorption and separation mechanism of the lid and bottom of the dish automatically transfers the dish at a fixed distance. The dish body and the dish lid are stacked up and down, with the dish lid at the bottom and the dish body at the top. |
| FFU |
8 groups of FFU. Covers the entire process from loading the dish rack to closing the lid. |
| Unpack package |
Under FFU of dish loading. |
| Dish rack monitoring |
The dish rack has 6 lanes, and each channel is equipped with a remaining sensor to prompt for the addition of empty dishes. |
| Output |
Using a 90mm dish as a standard, 6 channels, and a cooling time of 6 minutes, the output of the Petri Dish Filling Device is approximately 4000~4200 pieces/hour (subject to actual testing). The Petri Dish Filling Device ensures efficient and reliable performance in high-volume production environments. This Petri Dish Filling Device is designed to meet the needs of modern laboratory and industrial applications. |
| Compressed air |
0.4～0.8Mpa |
| Cooling time |
Based on 6 minutes. Customers can adjust themselves. |
Applications:
The PERWIN Petri Dish Filling Apparatus, model PW-PP62-800, is an advanced solution designed for laboratories and pharmaceutical manufacturers requiring precise and efficient petri dish filling. Originating from Qidong, Jiangsu, this Petri Dish Filling Robot combines innovative technology with robust construction, certified by CE, ISO, GMP, UL, TUV, and SGS, ensuring compliance with international quality and safety standards.
This Petri Dish Fill Machine is perfectly suited for various application occasions, including microbiology labs, pharmaceutical production lines, research institutions, and quality control centers. It excels in environments where sterile and accurate filling of petri dishes with culture media is critical. Thanks to its 6-station dish stacking mechanism, adjustable to a 3-station system for 90mm bi-plates, the machine offers flexibility to accommodate different production requirements and dish sizes.
The PW-PP62-800’s filling needle heat preservation system ensures that the culture media remains at an optimal temperature throughout the filling process, maintaining media integrity and reducing waste. Its sophisticated metering pumps, featuring LONGER pump heads, stepper motors, and the PERWIN control system, deliver filling accuracy within ±1~3%, making it ideal for high-precision applications. The dish rack monitoring system, equipped with 6 lanes and sensors in each channel, prompts operators to add empty dishes timely, minimizing downtime and enhancing workflow efficiency.
With a supply ability of 10 units per month and a minimum order quantity of just one unit, the PERWIN Petri Dish Filling Robot is accessible for both small-scale laboratories and large production facilities. The machine is packaged in export standard wooden cases to ensure safe delivery within 90 working days, with payment terms via TT and negotiable pricing to suit varied customer needs.
This Petri Dish Filling Apparatus covers the entire process from loading the dish rack to closing the lid, facilitated by 8 groups of FFU (Fan Filter Units), ensuring a contamination-free environment throughout operation. Whether used in sterile pharmaceutical manufacturing or academic research, the PERWIN PW-PP62-800 Petri Dish Fill Machine enhances productivity, accuracy, and reliability in petri dish preparation.
Customization:
PERWIN offers customized Petri Dish Filling Equipment designed to meet your specific production needs. Our Petri Dish Filling Machine, model PW-PP62-800, is manufactured in Qidong, Jiangsu, and holds certifications including CE, ISO, GMP, UL, TUV, and SGS, ensuring high quality and compliance with international standards.
We accept a minimum order quantity of 1 unit, with pricing negotiable to suit your budget. Each machine is carefully packaged in export standard wooden cases to ensure safe delivery. The typical delivery time is 90 working days, and payment terms are TT. Our supply ability is 10 pieces per month, supporting both small and large scale production requirements.
The Petri Dish Filling Apparatus operates on a 380V 50Hz power supply and can be seamlessly connected with an automatic packing machine. After stacking the dishes, they are transported via conveyor belt to the connection station with the packaging machine. The integrated XYZ robot arm automatically pushes the 2×5 dishes onto the conveyor belt of the inner bag packaging machine in sequence, enhancing efficiency and accuracy.
Cooling time is adjustable based on a standard 6-minute cycle, allowing customers to tailor the process to their specific needs. Additionally, the labeling machine connected to the packaging line can apply labels on the sides of the 2×5 media packages, with an optional print-and-stick thermal transfer printer available for customized labeling solutions.
Our Petri Dish Filling Equipment features an advanced negative pressure adsorption and separation mechanism that automatically separates the dish cap and dish bottom. This system transfers the dish components at a fixed distance, stacking the dish body and lid accurately with the lid positioned at the bottom and the dish body on top, ensuring smooth operation and reliable packaging.
Support and Services:
Our Petri Dish Filling Machine is designed to provide precise and efficient filling of petri dishes for laboratory applications. To ensure optimal performance, regular maintenance and calibration are recommended.
If you encounter any issues with the machine, please refer to the user manual for troubleshooting tips and detailed operational instructions. Common issues such as inconsistent filling volumes or machine jams can often be resolved by following the maintenance guidelines.
We offer comprehensive technical support services including installation assistance, routine maintenance, software updates, and repair services. Our team of experts is committed to helping you maximize the productivity and longevity of your Petri Dish Filling Machine.
For best results, always use the recommended consumables and operate the machine within the specified parameters. Proper training for operators is also advised to prevent operational errors and ensure safety.
Should you require any additional services such as customization, spare parts supply, or on-site training, please consult your service agreement or contact your local distributor.
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